Real - life Case: Fused Silica Bricks Ensure Safe and Stable Operation of Kilns

In the field of industrial kilns, ensuring the safe and stable operation of kilns is of utmost importance for manufacturers. This article focuses on the application of fused silica bricks on the upper wall of kilns, demonstrating how they bring reliable performance and significant benefits to kiln operation through real - life cases.

Introduction to the Application of Fused Silica Bricks on the Upper Wall of Kilns

The upper wall of the kiln is in a harsh environment with high temperatures, strong corrosion, and complex chemical reactions. Traditional refractory materials often face challenges such as rapid wear and deformation, which affect the service life and stability of the kiln. Fused silica bricks have emerged as a new solution to these problems, gradually becoming the preferred choice for many kiln construction projects.

Product Advantages of Fused Silica Bricks

Fused silica bricks produced by Sunrise Factory have multiple outstanding advantages. Firstly, they feature high purity. With a silica content of over 99%, they can effectively resist the erosion of various chemical substances in the kiln environment. Secondly, their corrosion - resistance is remarkable. In a highly corrosive environment, the corrosion rate of fused silica bricks is only about 10% of that of ordinary refractory bricks, which greatly extends the service life of the kiln. Thirdly, they have a small thermal expansion coefficient. The thermal expansion coefficient of fused silica bricks is as low as 0.5×10⁻⁶/°C, which can effectively prevent the cracking and deformation of the kiln wall caused by temperature changes.

Suitability for Low - Alkali Borosilicate Glass Construction

Compared with other refractory bricks, fused silica bricks are particularly suitable for low - alkali borosilicate glass construction. Low - alkali borosilicate glass requires a high - quality and stable kiln environment during the melting and forming process. Fused silica bricks can maintain excellent chemical stability and physical properties in this specific environment, ensuring the quality and production efficiency of glass products. For example, in a glass manufacturing plant, after replacing ordinary refractory bricks with fused silica bricks, the defect rate of glass products decreased from 8% to 3%.

Sunrise Factory: Professional and Reliable

Sunrise Factory is a well - known manufacturer in the field of refractory materials. It has advanced production equipment and a professional R & D team. The factory strictly controls the production process of fused silica bricks, from raw material selection to final product inspection, ensuring the high quality and stability of each product. With years of experience in the industry, Sunrise Factory has established a good reputation and has provided high - quality refractory materials for many well - known enterprises at home and abroad.

Data and Real - life Cases

According to relevant data, in a large - scale ceramic kiln project, after using fused silica bricks from Sunrise Factory, the energy consumption of the kiln decreased by 15%, and the service life of the kiln was extended from 3 years to 5 years. In another glass kiln project, the use of fused silica bricks improved the production efficiency of the kiln by 20%.

One of our customers, a glass manufacturing company, was facing frequent kiln failures and high production costs due to the use of inferior refractory materials. After switching to our fused silica bricks, they not only solved the problem of kiln instability but also significantly improved the quality of their glass products. They were very satisfied with our products and services and have continued to cooperate with us.

Conclusion and Call to Action

In summary, fused silica bricks from Sunrise Factory, with their high purity, corrosion - resistance, small thermal expansion coefficient, and suitability for low - alkali borosilicate glass construction, can effectively ensure the safe and stable operation of kilns, reduce production costs, and improve product quality. If you are also looking for high - quality refractory materials for your kiln, don't hesitate to contact us. Our professional team will provide you with the most suitable solutions and high - quality after - sales service. Contact us now and let's create a better future together!